What is

TIG welding

TIG welding:
clean weld seams, secure bonds

Tungsten Inert Gas welding (or TIG welding for short) is a gas-shielded welding process and is classified as a fusion welding method. Used wherever top quality, spatter-free seams are a must, TIG welding is suitable for materials including stainless steels, aluminum, and nickel alloys, and thin sheets of aluminum and stainless steel.

 

Versatile process for manual and automated welding

The TIG method can be used for both manual and automated welding, offering unbeatable precision and consistent quality. Typical applications include pipeline and container construction, gantry construction, and the aerospace industry.

WIG-welding

How it works 

With TIG welding, the current is supplied through a heat-resistant tungsten electrode that does not melt. The resulting electric arc melts the material within a protective gas shield. The shielding gas (such as argon or helium) is supplied via a nozzle and protects the weld pool against reactions with the air and ensures high-quality weld seams. Since the electrode does not melt, the filler material is fed separately either by hand or via a wirefeeder.

The tungsten electrode

The tungsten electrode is fundamental to the TIG welding process. At 3,380 degrees Celsius, tungsten has the highest melting point of any pure metal in the periodic table. Instead of the electrode melting, the material is heated and melted by the electric arc generated. Tungsten electrodes are manufactured using a sintering process and can be alloyed with oxide additives to improve their properties. Depending on the alloy, these electrodes are color-coded as follows:

Tungsten/cerium oxide(WC 20)

  • Gray
  • Suitable for all materials
  • Very good ignition properties
Produktfoto Fronius Elektrode Wolfram-Lanthanoxid (gold)

Tungsten/lanthanum oxide (WL 15)

  • Gold
  • Very good ignition properties
  • Universally applicable (AC/DC)
  • Highly stable arc

Tungsten/rare earth oxides (WS2)

  • Turquoise
  • Suitable for all materials
  • Very good ignition properties
  • Longer service life than tungsten/thorium or tungsten/cerium oxide electrodes

Pure tungsten (WP)

  • Green
  • Flat, spherical electrode surface
  • Ignition problems with direct current
  • Low current-carrying capacity
1 / 4

Setup of a TIG welding machine

Advantages and disadvantages of TIG welding

Advantages

  • No welding spatter
  • Particularly attractive seams
  • Versatility for any welding position and material
  • Very high-quality weld seams

Disadvantages

  • Demands a high degree of manual dexterity
  • Low welding speeds
  • Rust must be removed before preparing the weld seam
  • Not suitable for thick materials

What materials are suitable for TIG welding?

The materials most commonly welded with the TIG method include stainless steels, aluminum, and nickel alloys, as well as thin sheets of aluminum and stainless steel. When working with sheets less than four millimeters thick, a mechanized wire feeding system can be used to achieve efficient welding speeds.  

As the material thickness increases, the TIG process becomes less cost-effective and is therefore generally recommended only for welding the root pass. More powerful processes, such as MIG/MAG or submerged-arc welding, are then suitable for the filling runs.

Process variants of TIG welding

TIG cold-wire welding
A cold-wire feed increases productivity. The filler metal is fed evenly into the weld pool with absolute precision and at a higher welding speed, enabling even less-experienced welders to achieve outstanding results.
Hot-wire welding
TIG hot-wire welding is a further development of TIG cold-wire welding, whereby the filler metal is heated before being introduced into the weld pool. This offers several advantages, such as a higher burn-off amount and rate, increased welding speed, and reduced dilution.
Plasma welding
Plasma welding is a precision welding process for mechanized applications that enables both keyhole and conventional welding, while also offering the advantages of high speed, spatter-free weld seams, and a wide process window.
More about plasma welding
ArcTig
ArcTig is a TIG welding process for mechanized joint welding that combines outstanding seam quality with unbeatable cost-effectiveness.
More about ArcTig

Professional welding machines for TIG welding

iWave

  • TIG DC and TIG AC/DC welding up to 500 amperes
  • Expandable with optional function packages and welding processes
  • Intuitive, self-explanatory menu navigation
  • Suitable for both manual (iWave 190i–500i) and automated applications (iWave 300i–500i)

Artis

  • TIG DC welding up to 300 amperes
  • Wide range of functions including TIG pulsing
  • Sturdy, compact design
  • For manual applications

Ignis 180 TIG

  • Mobile and robust
  • Reliable ignition performance with touchdown ignition
  • Easy and user-friendly operation
1 / 3
TIG welding torch for manual applications
Fronius welding torches strike the perfect balance between technology and ergonomics. Various operating concepts take care of the most varied welding requirements.
More about TIG manual welding torches
TIG robot welding torches
The highest levels of precision, even with demanding welding tasks: Thanks to a variety of different lengths and angled torch bodies, our robot welding torches can tackle complex component shapes and difficult-to-access areas with ease.
More about TIG robot welding torches
Weld-cleaning
Our MagicCleaner lets you electrochemically clean and passivate TIG welds and stainless steel surfaces in a single working step.
More about MagicCleaner
Protective clothing for welders
Welding professionals face a range of challenges in their day-to-day work. UV radiation and welding fumes can pose a significant health hazard unless sufficient protection measures are taken. Having the proper equipment and appropriate clothing is essential for maintaining safe welding conditions.
Learn more about safety

Send your non-binding request directly to Fronius